Industrial Automation Power Solution

Modern factory floors run on 24V control voltage — and every second of downtime costs thousands. XGW's industrial automation power solution combines DIN rail power supplies with 150% power boost for inrush-heavy motor starts, N+1 parallel redundancy for zero-downtime operation, DC-OK relay signaling for predictive maintenance, and enclosed PSUs for high-power servo drives and robotics. Wide -30C to +70C operation and UL/CE/CB certification make them deployable in any factory environment worldwide.

XGW industrial automation power solution in a smart factory with PLC control cabinets and DIN rail power supplies

Core Components

How It Works

  1. 24V control power with power boost. DIN rail PSUs deliver clean 24V for PLCs, sensors and HMI panels. 150% short-time boost handles contactor, solenoid and motor-start inrush without oversizing — a 240W unit survives 360W peak loads.
  2. N+1 redundancy for zero downtime. Parallel operation with built-in decoupling lets two or more PSUs share load. If one fails, the others continue automatically — no single point of failure in the control voltage rail.
  3. DC-OK predictive maintenance. Relay contact signaling turns a silent power degradation into a logged PLC alarm before the 24V bus collapses, enabling condition-based maintenance instead of reactive response.
  4. Wide-temperature, DC-capable design. -30C to +70C operation survives factory floor extremes. 120-370VDC input capability supports DC microgrid and battery-backed architectures for continuous process operation.
  5. Emergency and UPS backup. Emergency LED drivers maintain egress lighting for safe evacuation. UPS battery strings sustain process controllers and critical loads through grid disturbances and planned outages.

Get a Quote for the Industrial Automation Power Solution

Share your specs, target application and quantity. Our engineers reply within 24 hours with datasheets, samples and OEM/ODM options.

  • CE certified · RoHS compliant
  • OEM/ODM from 500 units · samples in 3-7 days
  • Deployed in 50+ countries
  • Reply within 24 hours

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37 senior R&D engineers. OEM/ODM from 500 units. Samples in 3-7 days.

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Frequently Asked Questions

What power supply do PLCs and HMIs use?

Most PLCs, HMIs, sensors and controllers run on 24V DC control power. XGW DIN rail PSUs (25-1000W) deliver clean regulated 24V/48V with 150% short-time power boost for motor and contactor inrush.

What is an N+1 redundant DIN rail power supply?

Two or more DIN rail PSUs operate in parallel with built-in decoupling diodes so they share the load. If one fails, the others keep the 24V bus alive — no single point of failure for the control cabinet.

How do I size a DIN rail power supply for a control cabinet?

Add the wattage of all 24V loads, then add about 25% headroom for inrush and future expansion. A 150% power-boost model lets you size closer to nominal without oversizing for peak starts.

Do your industrial PSUs work in hot factories?

Yes. Our industrial PSUs operate from -30C to +70C and accept 90-264Vac / 120-370Vdc input, including DC microgrid and battery-backed architectures.

Can you OEM or ODM industrial power supplies?

Yes. XGW offers OEM/ODM from 500 units with custom voltage, enclosure and connector options, UL/CE/CB certified, samples in 3-7 days.

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